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Re: '95 Civic EX 2Dr - rust repair repaint project

PostPosted: Mon Aug 02, 2021 4:25 pm
by 69cuda340s
Epoxy primed the patches and inner body and inner wheel well surfaces.

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Patches primed
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Body Primed 1
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Body Primed 2

Re: '95 Civic EX 2Dr - rust repair repaint project

PostPosted: Mon Aug 02, 2021 4:31 pm
by 69cuda340s
Sprayed weld through primer on patches where they will be welded. Then Panel Bonded patches into place. Also sealed up inner wheel well with Panel Bond where repairs were made:

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Bonded 1
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Bonded 2
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Bonded 3

Re: '95 Civic EX 2Dr - rust repair repaint project

PostPosted: Thu Aug 12, 2021 9:32 pm
by 69cuda340s
Butt welding done. Fiberglass filler over weld seam with some regular filler on top to smooth it out:

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Filler 1
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Filler 2

Re: '95 Civic EX 2Dr - rust repair repaint project

PostPosted: Mon Sep 20, 2021 10:05 am
by 69cuda340s
Passengers side in epoxy primer. Still needs more body work and blocking:

Pass Side Epoxy Primer.jpg
Epoxy Primer

Re: '95 Civic EX 2Dr - rust repair repaint project

PostPosted: Mon Sep 20, 2021 10:15 am
by 69cuda340s
A rust hole in the floor was discovered. It was covered in bondo and turned out to be bigger hole then anticipated:

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Rust cut out
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Patch test fit
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Patch welded inside car
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Patch welded underside

Re: '95 Civic EX 2Dr - rust repair repaint project

PostPosted: Mon Sep 20, 2021 10:19 am
by 69cuda340s
I fabbed this up so that the trunk mounted battery positive cable could make a gentle transition from inside the car to underside of car. The cable comes out by rear seat and then is clamped to frame rail where it is routed to front of the car. I will seal around the welded area with panel bond prior to paint:

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Underside

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Inside car

Re: '95 Civic EX 2Dr - rust repair repaint project

PostPosted: Mon Sep 20, 2021 10:25 am
by 69cuda340s
Two areas in trunk gutter had to be cut out and metal butt welded in. Another area I was able to weld rust hole closed. Trunk floor, lower rear, and underside getting prepped for epoxy primer. At this point all rust has been repaired on the rear of the car. Other then hood rest of the car is rust free:

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trunk floor
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rear area
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underside

Re: '95 Civic EX 2Dr - rust repair repaint project

PostPosted: Sun Sep 26, 2021 9:43 am
by 69cuda340s
Wire wheeled surface rust off of frame rails and inner wheel wells:

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Wheel well 1
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Frame rail 1
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Wheel well 2
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Frame rail 2

Re: '95 Civic EX 2Dr - rust repair repaint project

PostPosted: Sun Oct 03, 2021 9:55 pm
by 69cuda340s
Masked car, wiped all surfaces down with surface prep, and shot one coat of Epoxy Primer inside trunk, trunk gutter, inner wheel wells, and under side surfaces:

PXL_20211003_200131074.jpg
Epoxy 1
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Epoxy 2
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Epoxy 3
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Epoxy 4

Re: '95 Civic EX 2Dr - rust repair repaint project

PostPosted: Tue May 10, 2022 9:18 pm
by 69cuda340s
Now that weather is warming up again I started off the season blocking both 1/4 panels with 180 to level them out some.

Pass Quarter Panel 1.jpg
Pass 1


Pass Quarter Panel 2.jpg
Pass 2


Driver Quarter Panel 2.jpg
Driver 2


Driver Quarter Panel 1.jpg
Driver 1